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Month: May 2019

Keep Your Manufacturing Business Safe And Productive

Keep Your Manufacturing Business Safe And Productive

The reason that many manufacturing facilities fail to reach their maximum productivity level is their lack of understanding that productivity and safety are dependent on each other. Putting a risk management strategy in place and having appropriate manufacturing insurance will result in their keeping safety incidents to a minimum and having financial coverage when incidents do occur.

Creating an Effective Risk Management Strategy

Just as different manufacturing businesses operate differently, they also have a different approach to risk management. Those who have successfully implemented risk management into their operation to make it more productive and safe are likely to start by assessing the likelihood of diverse events for assets and operating procedures and then continue with assessing the impact of these adverse events. Next, they will rank the risk for adverse events in these areas and then create a closed loop process to mitigate the risk in each area. This basic structure incorporates identification, quantification and mitigation.

Backing up Your Strategy with Manufacturing Insurance

Nearly every manufacturer needs insurance regardless of the products they make. There are laws imposed on the need for manufacturers to carry insurance that may vary on a state-by-state level. Even in those situations where the rules and regulations are limited, manufacturers should consider their risk potential when determine the degree of manufacturing insurance they need to protect them. Insurance can cover the cost of equipment repairs and replacement, damage to the facilities, or for medical liability in case employees are injured on the job.

General liability is a type of insurance that protects the manufacturer when an injury takes place on their property and they are found to be at fault. Lawsuits can be devastating to your business if you do not have the protection you need to cover any losses that may be awarded. General liability should be the basic part of your coverage that is included in addition to that which applies to your specific risks.

Value of Insurance Your Business

When accidents occur, it can have an impact on your manufacturing business at any level. Loss of equipment or employees can lead to downtime that has a significant impact on your bottom line. Lawsuits or excessive damage to the facility could cause you to lose your business altogether. Understanding your risk and having the manufacturing insurance to cover your losses can often be the difference between a business that fails and one that is both safe and productive.

Steps To Improve Manufacturing Productivity

Steps To Improve Manufacturing Productivity

Collect data regularly

As you put efforts to comprehend your manufacturing processes in depth, you become better positioned to enhance your production process. First and the most important thing is to understand manufacturing patterns through data. The number of production hours, efficiency of production machines, time to manufacture each item, output per hour, and productivity of employees are some of the variables that highlight the overall efficiency of a manufacturing plant. Successful manufacturers keep track of everything happening on their factory floors.

Identify bottlenecks

It is very important to locate points in your workflow where production gets backed up because production processes are not properly integrated. Integration of production processes plays a vital role in bringing about an efficient factory floor where everything is connected and works in harmony. So, identify and eliminate bottlenecks in order to develop a more streamlined and organized workflow.

Upgrade manufacturing systems

Old-fashioned, manual production processes cannot meet the growing market expectations. Customers demand high-quality products. It will be extremely difficult for a manufacturer to address emerging market trends without implementing innovation and bringing in modern automation technologies. As a manufacturer, you should continuously look for modern production means that are fast, efficient, and flexible. It is the only way to maintain manufacturing productivity over a long period of time.

Industrial automation solution providers offer a variety of affordable manufacturing systems that you can integrate into your existing setup and witness dramatic improvements. Consult a reputable automation engineering company that can develop custom machines and control systems for your factory floor.

Find a Manufacturer Online

Find a Manufacturer Online

Forums – Try searching forums where people are discussing their experiences in working with manufacturers. You might be able to generate some leads that way in finding a manufacturer to produce your product.

Make Sure You Start Small – One of the most important things to know before you start working with a manufacturer is that trust must be there, especially if you are working with a foreign manufacturer and are not protected by US laws. The best way to establish that in the beginning is to start small. First, start by requesting a sample. Maybe the manufacturer will require you to pay for the sample and maybe they won’t, but even if you lose that money, it won’t be anywhere near as devastating as losing thousands on products that were never received or that were defective. Start with small product orders until you have established trust with your manufacturer.

Post Your Job on a Manufacturers Platform – There are a few sites who offer a platform where you can post your job and receive bids or contact information of manufacturers who are interested. This is another way to narrow down your search with less time invested. However, some of these services can be very expensive.

Directories and Lists – There are many directories and lists of manufacturers. Many of them hold contract information on 1000’s of different manufacturers. The difficult part about finding a manufacturer this way is that you literally would need to email, or fill out a contact form for hundreds of manufacturers before you found one that would respond to you with interest in producing your product. Also, many manufacturers have high volume limits. For example, they typically don’t like to produce products in the hundreds, they want to produce in the 1000’s or tens of thousands.

Process Manufacturing

Process Manufacturing

Process Manufacturing techniques work on the simple concept of integrating all the tools, machines and resources to optimize the efficiency of the manufacturing processes. Automation is an integral aspect of process manufacturing with many applications built for specific purposes. ERP software is one application which ensures that process manufacturing is achieved by means of automation.

benefits of process manufacturing

  • Reduces Inventory – Inventory is one of the reasons why production processes slow down. Process Manufacturing techniques like Lean Manufacturing employ different tools to ensure that the Inventory is reduced to a bare minimum. This ensures that the manufacturing processes work out of required materials for the manufacturing processes with unwanted materials not finding a place.
  • Reduces Lead time – Process Manufacturing techniques also advocates smooth flow of information between different stages of the production cycle ensuring less probability of errors in subsequent stages of production and reduction in lead time. All this leads nicely for the manufacturing processes to achieve shorter production times.
  • Shorter Production Cycles – Every manufacturing process aims to produce ‘x’ quantity of a product within a time constraint. A company’s capability to do this consistently holds it in good stead with its customers. A company can achieve this by shortening the production cycle time. Considering that this has to be implemented with minimal impact on quality, process manufacturing techniques are implemented.
  • Automation – This is an inherent feature of almost all the process manufacturing techniques. Integrating manufacturing processes ensure that the chances of errors due to human intervention are minimized. With automation contributing directly to lessening the administrative and information-sharing workload, most companies consider automation as their strategic objective to process manufacturing.

Benefits aside, there are many challenges to implement process manufacturing techniques in an organization. Firstly, the business owner must do well to manage the change without impacting the performance of the manufacturing process. Remember, process manufacturing techniques may re-engineer the manufacturing processes. If the re-engineering is not managed by the business owner, it may result in a lot of employee dissatisfaction. Secondly, process manufacturing techniques are not immune to uncontrollable changes. This means that human intervention at some stage of the manufacturing process is inevitable.

Stent Manufacturing

Stent Manufacturing

A stent is a mesh tube that is used to keep an artery open, or to provide support to tubular structures. Stents are widely used in the medical sector as they are used in cardiovascular treatments and during renal procedures. Stent manufacturing is a very complex technique that needs to be undertaken with the highest levels of precision. The material used in manufacturing stents is just as important as the manufacturing process itself.

Certain materials such as Nitinol, platinum and titanium alloys, stainless steel and gold are used in the manufacture of stents because they can be machined without introducing heat affected zones. These materials are medically-approved and thus are widely used by manufacturers of medical-use stents.

With the advancement of medical science, new solutions and treatments are increasingly being devised. While most of us associate stents with cardiovascular procedures, there are several other medical applications where stents play an indispensable role. They are increasingly used in birth control, kidney stone pain control, gastro intestinal uses, esophageal uses, and others.

If these stents are to prove efficient in their applications, they need to be manufactured using the highest degree of precision and the use of the most advanced techniques. Of course, it all begins with precise design. Keeping of all these aspects in view, it is imperative that you partner with a manufacturer that can use their expert capabilities to bring you the best, most cost-effective solutions.

With the use of the right techniques, the minimum achievable feature size of a stent could be as low as 0.05mmThe type of machinery and equipment used in the manufacture of stents carries considerable significance. Production equipment used by leading manufacturers often comprises lasers, optics, CNC programs, positioning systems and so on.

There are certain codes that need to be adhered to. These would include certifications such as ISO 13485:2003 for medical manufacturing. A flexible, adaptable manufacturer will be able to meet the ever-evolving requirements of OEMs and hence it is important to partner with a firm that has a long-standing reputation.

Here are a few aspects to consider before you choose a stent manufacturing firm:

  • The firm should have a streamlined process of using the latest manufacturing, cutting, finishing and inspection techniques.
  • The firm’s established proficiency in processes such as nitinol shape setting is another crucial aspect that you shouldn’t fail to check.
  • If your firm of choice has experience in dealing with projects as varied as orthopedic implants, surgical device manufacturing, stent manufacturing and more, this experience would be an asset.